Mechanical machining processes are common manufacturing strategies to re-shape materials to desired specification. The mechanistic approach has revealed the mechanics of the machining processes with various parameters determined. The aim of this work is to investigate the impact of swept angle optimization and their influence on the specific cutting energy in milling AISI 1045 steel alloy. This...

in this research using statistical analysis the effect of machining parameters such as cutting velocity, feed rate, and tool type on machining power (p m ) in machining process of en-ac 48000 aluminum alloy has been studied. a taguchi l 27 standard array has been utilized as the most economical array to evaluate the factors and their interaction. en-ac 48000 alloy is frequently used in automoti...

Abrasive machining is a widely employed finishing process for different materials such as metals, ceramics, glass, rocks, etc to achieve close tolerances and good dimensional accuracy and surface integrity. High efficiency abrasive machining is one of the important techniques of advanced manufacture. Combined with raw and finishing machining, it can attain high material removal rate like turnin...

This paper presents a study of the relationship between Electrical Discharge Machining (EDM) parameters on the EDM efficiency factors using a full factorial design, based on pulse on-time, duty cycle and tool polarity parameters in EDM machining of AISI H13 tool steel. The results show that, in positive polarity, the plasma flushing efficiency and pulse efficiency increase according to the puls...

General cost for CNC machining and the associated energy cost are set in the context of making economic and environmental improvements. This creates an incentive for manufacturing companies to investigate the energy efficiency of manufacturing processes. The paper presents a costing model, based on machining experiments. The model is accompanied with an industry based case to estimate the cost ...

As networking has become popular, Web-learning tends to be a trend while designing a tool. Moreover, five-axis machining has been widely used in industry recently; however, it has potential axial table colliding problems. Thus this paper aims at proposing an efficient web-learning collision detection tool on five-axis machining. However, collision detection consumes heavy resource that few devi...

Preliminary note The industry is under increasing pressure of the financial crisis, global competition, stricter environmental legislation and supply-chain demand. To tackle these issues, a sustainable development trend has to be assured synergetically on all the levels/fields, including machining processes. This paper promotes sustainable production via an improvement of machining technologies...

In order to improve efficiency of cutting process in production industry, development of new steel which has good machinablity is desired. The work material which has good surface roughness, easy breakable chip and small tool wear as the good machinablity is expected. And the free-machining steel was developed owning to adding elements which could make the machinablity better. Of all others, le...

This paper describes a combined mathematicalgraphical approach for optimum tool path planning in order to improve machining efficiency. A methodology has been used that stabilizes machining operations by adjusting material removal rate in pocket milling operations while keeping cutting forces within limits. This increases the life of cutting tool and reduces the risk of tool breakage, machining...

The use of a minimum quantity of lubrication (MQL) with extremely low consumption of lubricant in machining processes has been reported as a technologically and environmentally feasible alternative to conventional flood cooling. In hot machining, the external heat source is applied during machining that will assist to increase machining performance. Many external heating techniques are availabl...